PAT - my spring jig
PAT - my spring jig
Pat, and anybody else who would be interested or could benefit form this contraption - here is the jig I had made for the tapered springs:
First, a pic of the mandrell with measurements:
I had Gary turn this one for me
Note: It looks way too thin for the purpose, but the spring expands after winding.
(so quit your winding hahaha!)
Next is the jig that holds the "bearing" which in turn holds the thin end of mandrell: Next is the contraption all set up and ready to go: see next post.....
First, a pic of the mandrell with measurements:
I had Gary turn this one for me
Note: It looks way too thin for the purpose, but the spring expands after winding.
(so quit your winding hahaha!)
Next is the jig that holds the "bearing" which in turn holds the thin end of mandrell: Next is the contraption all set up and ready to go: see next post.....
http://benrom.com/
21 BenRom pedal steel guitars, a Nash 112 and a 1967 TOS Milling machine with many cutters making one hell of a mess on the floor.
21 BenRom pedal steel guitars, a Nash 112 and a 1967 TOS Milling machine with many cutters making one hell of a mess on the floor.
Re: PAT - my spring jig
Here the winding has started. I put a 90 degree bend on the wire and stick it into the jaw on the drill. Just make sure you don't pull too hard and pull it out of there. That said, You will have to practice on the right tension, which is fairly high, in order to get a nice even and tight winding. GO SLOW. The drill is turning clockwise. In other words, the wire goes over top of the mandrell.
Finally, the finished spring, with the hook in the other end, as neat as I could get it. I am still very much open to suggestions on how to make a nice looking eye hook here, just like factory. Put yer brains to work, ya hear!
I used the carbon steel wire here. The stainless is obviously the wire of choice, but also costs 5 times as much. I shine up the wire with fine sand paper before winding. Looks good for a while anyway.
Finally, the finished spring, with the hook in the other end, as neat as I could get it. I am still very much open to suggestions on how to make a nice looking eye hook here, just like factory. Put yer brains to work, ya hear!
I used the carbon steel wire here. The stainless is obviously the wire of choice, but also costs 5 times as much. I shine up the wire with fine sand paper before winding. Looks good for a while anyway.
http://benrom.com/
21 BenRom pedal steel guitars, a Nash 112 and a 1967 TOS Milling machine with many cutters making one hell of a mess on the floor.
21 BenRom pedal steel guitars, a Nash 112 and a 1967 TOS Milling machine with many cutters making one hell of a mess on the floor.
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- Joined: Sat Feb 20, 2010 5:46 pm
Re: PAT - my spring jig
Bent,,Tower Hobbies - a remote control store ..sells a pair of pliers that are designed specifically for bending "eyes"..I have a pair that I use in the upholstery shop for rebuilding seat springs..I think they cost around $18.00 or so but they do a good job and hold up well..
- Pat Comeau
- Posts: 418
- Joined: Thu Nov 05, 2009 1:49 pm
- Location: New-Brunswick Canada
- Contact:
Re: PAT - my spring jig
Thank you very much
Bent for posting this.
Pat C.
![Very Happy :D](./images/smilies/icon_e_biggrin.gif)
![Smile :)](./images/smilies/icon_e_smile.gif)
Pat C.
Click the links to listen to my Comeau's pedal steel guitars
http://www.youtube.com/watch?v=hIYiaomZx3Q
http://www.youtube.com/watch?v=t7U3HwxAldw
http://www.youtube.com/watch?v=P2GhZTN_yXI
http://www.youtube.com/watch?v=TvDTw2zNriI
http://www.youtube.com/watch?v=hIYiaomZx3Q
http://www.youtube.com/watch?v=t7U3HwxAldw
http://www.youtube.com/watch?v=P2GhZTN_yXI
http://www.youtube.com/watch?v=TvDTw2zNriI
Re: PAT - my spring jig
Thanks David..I'll check it out.
http://benrom.com/
21 BenRom pedal steel guitars, a Nash 112 and a 1967 TOS Milling machine with many cutters making one hell of a mess on the floor.
21 BenRom pedal steel guitars, a Nash 112 and a 1967 TOS Milling machine with many cutters making one hell of a mess on the floor.
Re: PAT - my spring jig
David,
I looked all over Tower hobbies to no avail. Could you please post the direct link to those "eye bending pliers"
Thanks
I looked all over Tower hobbies to no avail. Could you please post the direct link to those "eye bending pliers"
Thanks
http://benrom.com/
21 BenRom pedal steel guitars, a Nash 112 and a 1967 TOS Milling machine with many cutters making one hell of a mess on the floor.
21 BenRom pedal steel guitars, a Nash 112 and a 1967 TOS Milling machine with many cutters making one hell of a mess on the floor.
- Pat Comeau
- Posts: 418
- Joined: Thu Nov 05, 2009 1:49 pm
- Location: New-Brunswick Canada
- Contact:
Re: PAT - my spring jig
Bent...maybe this is what you need ![Wink ;)](./images/smilies/icon_e_wink.gif)
![Wink ;)](./images/smilies/icon_e_wink.gif)
- Attachments
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- RoundNose.jpg (21.91 KiB) Viewed 2480 times
Click the links to listen to my Comeau's pedal steel guitars
http://www.youtube.com/watch?v=hIYiaomZx3Q
http://www.youtube.com/watch?v=t7U3HwxAldw
http://www.youtube.com/watch?v=P2GhZTN_yXI
http://www.youtube.com/watch?v=TvDTw2zNriI
http://www.youtube.com/watch?v=hIYiaomZx3Q
http://www.youtube.com/watch?v=t7U3HwxAldw
http://www.youtube.com/watch?v=P2GhZTN_yXI
http://www.youtube.com/watch?v=TvDTw2zNriI
- Pat Comeau
- Posts: 418
- Joined: Thu Nov 05, 2009 1:49 pm
- Location: New-Brunswick Canada
- Contact:
Re: PAT - my spring jig
Bent...try this ebay link, i think this would work perfectly
http://cgi.ebay.com/3-STEP-WIRE-LOOPING ... 5ad8388651
![Razz :P](./images/smilies/icon_razz.gif)
http://cgi.ebay.com/3-STEP-WIRE-LOOPING ... 5ad8388651
Click the links to listen to my Comeau's pedal steel guitars
http://www.youtube.com/watch?v=hIYiaomZx3Q
http://www.youtube.com/watch?v=t7U3HwxAldw
http://www.youtube.com/watch?v=P2GhZTN_yXI
http://www.youtube.com/watch?v=TvDTw2zNriI
http://www.youtube.com/watch?v=hIYiaomZx3Q
http://www.youtube.com/watch?v=t7U3HwxAldw
http://www.youtube.com/watch?v=P2GhZTN_yXI
http://www.youtube.com/watch?v=TvDTw2zNriI
-
- Posts: 35
- Joined: Sat Feb 20, 2010 5:46 pm
Re: PAT - my spring jig
Bent I looked on Tower as well and couldnt find these .mine are about 3 years old so they may be discontinued thru them..Pat is showing you exactly what I have..some places like wal mart sells them as Jewelry pliers...Just a thought..
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- Posts: 25
- Joined: Fri Nov 13, 2009 9:55 am
Re: PAT - my spring jig
Needle nose pliers would be the most common tool to do this. I checked the internet and came up with this little gadget.
"Go-go Gadget wire tool"
http://www.who-sells-it.com/cy/the-wort ... -7609.html
"Go-go Gadget wire tool"
http://www.who-sells-it.com/cy/the-wort ... -7609.html